LV Battery Enclosure
May 2026
Designed a lightweight 3D printed enclosure for UWFE's 15Ah LV battery.
CAD
DFM
Hand Calculations
Radiator Heat Shield
May 2026
Consolidated and redesigned a two-piece radiator heat shield into a single bent aluminum component, improving driver egress and eliminating safety hazards.
Sheet Metal
DFMA
3D Printing
Test Rig Thermal Solution
Apr 2026
Designed a fan bracket and sourced a heat sink for a DC/DC converter test rig.
CAD
Thermal Calculations
3D Printing
EV Program Inspection
Jan-Apr 2026
Led EV extrusion inspection and supported PPAP documentation for a Tier 1 automotive program.
Root Cause Analysis
GD&T
Metrology
Radiator Duct Mold
Apr 2026
Designed a 3D printed mold for the '26 UWFE carbon fiber radiator duct.
Surface Modelling
DFM
Composites
Brake Light Mount
Mar 2026
Designed and waterjet an aluminum mount to secure the brake light to the chassis.
CAD
Machining
Carbon Fiber Floor
Mar 2026
Fabricated a carbon fiber sandwich floor to enclose the cockpit and prevent track debris from entering the vehicle.
Composites
Material Properties
Transponder Mount
Mar 2026
Designed an FSAE rules compliant mounting fixture for the '26 UWFE transponder.
CAD
DFM
3D Printing
Harness Mounts and Jigs
Feb 2026
Machined four pairs of harness mounts and designed jigs for a FSAE legal harness.
CAD
Machining
GO/NOGO Gauge Design
Feb 2026
Designed gauges to verify tolerances across automotive and furniture extrusions.
CAD
GD&T
3D Printing
Kevlar Front Enclosure Lid
Feb 2026
Led the fabrication of a Kevlar lid to create a waterproof FSAE legal electrical enclosure.
Composites
Material Properties
Headrest Layup
Dec 2025
Fabricated a lightweight carbon fiber headrest plate for driver head support.
Composites
Material Properties
FSAE Mass Analysis
Dec 2025
Analyzed the relationship between vehicle mass and FSAE competition points across all dynamic events.
Excel
LV Battery Enclosure
May 2026
Designed a lightweight 3D printed enclosure for UWFE's 15Ah LV battery.
CAD
DFM
Hand Calculations
Test Rig Thermal Solution
Apr 2026
Designed a fan bracket and sourced a heat sink for a DC/DC converter test rig.
CAD
Thermal Calculations
3D Printing
EV Program Inspection
Jan-Apr 2026
Led EV extrusion inspection and supported PPAP documentation for a Tier 1 automotive program.
Root Cause Analysis
GD&T
Metrology
Radiator Duct Mold
Apr 2026
Designed a 3D printed mold for the '26 UWFE carbon fiber radiator duct.
Surface Modelling
DFM
Composites
Brake Light Mount
Mar 2026
Designed and waterjet an aluminum mount to secure the brake light to the chassis.
CAD
Machining
Transponder Mount
Mar 2026
Designed an FSAE rules compliant mounting fixture for the '26 UWFE transponder.
CAD
DFM
3D Printing
Harness Mounts and Jigs
Feb 2026
Machined four pairs of harness mounts and designed jigs for a FSAE legal harness.
CAD
Machining
GO/NOGO Gauge Design
Feb 2026
Designed gauges to verify tolerances across automotive and furniture extrusions.
CAD
GD&T
3D Printing
Kevlar Front Enclosure Lid
Feb 2026
Led the fabrication of a Kevlar lid to create a waterproof FSAE legal electrical enclosure.
Composites
Material Properties
Headrest Layup
Dec 2025
Fabricated a lightweight carbon fiber headrest plate for driver head support.
Composites
Material Properties
FSAE Mass Analysis
Dec 2025
Analyzed the relationship between vehicle mass and FSAE competition points across all dynamic events.
Excel
Carbon Fiber Floor
Mar 2026
Fabricated a carbon fiber sandwich floor to enclose the cockpit and prevent track debris from entering the vehicle.
Composites
Material Properties
Radiator Heat Shield
May 2026
Consolidated and redesigned a two-piece radiator heat shield into a single bent aluminum component, improving driver egress and eliminating safety hazards.
Sheet Metal
DFMA
3D Printing
Designed & Built by Eason Sun
Designed & Built by
Eason Sun
Designed & Built by Eason Sun